We are currently operating out of 3 factories with a total of 500 machines including special machines. Factories are equipped with computerized Japanese made Brother and Juki sewing machines. Production capacity is 125,000 quality woven garments per month.
Any apparel begins with a fabric. At Vijay, all fabrics are stocked in a systematic manner for easy retrieval and processing. All fabrics are checked 100% for perfect quality and quantity. Only when they pass our stringent quality and quantity audit do we accept the fabric. We have a vast library of fabric collections sourced from India and around the world. And that covers all types of fabrics and techniques – Yarn dyed, Prints, Solids, Special fabrics, novelty fabrics in different weaves, finishes and washes. Our library is updated every season according to fashion trend/season by the product development department.
Cutting - Cutting is one of the key functions of apparel manufacturing. We have excellent cutting infrastructure in the form of automatic and semiautomatic spreaders. We also have band knife and straight knife machines to ensure accuracy of cutting. Cut components goes through a efficient bundling system to makes sure that the cut components are sent to the sewing lines that results in a productive sewing output.
Sewing – Each Line is allocated with experienced tailors, on line checkers, helpers and line QC to have a smooth flow of production. They constantly strive to keep up the required quality standards given.
Quality Control – We have a stringent quality control to make sure flawless garments are sent for finishing.
Finishing - Great care is taken at this stage to ensure that any flaws which have escaped our stringent quality control measures are rectified and the goods are accurate in terms of acceptable quality and quantity. We have state of the art steam ironing facilities with vacuum press tables.. We ensure that all packing material used are compliant with global standards.